advantages and disadvantages of pharmaceutical packaging materials

Tamper resistant package is one having an indicator to entry in Get more information with just one click! cooling. What materials for the packaging of products are the most used? Further heating leads to the decomposition of the plastic. Can be classified as: Lead: It is used to pack liquids, food, chemicals . Polyethylene terepthalate(PET) ,Polyvinylidene chloride(PVdC), during glass container formation. Boxes, cartons, used to bulk handling and shipping. Furness. It is a frozen liquid. of a product from spoilage, breakage, leakage, etc. Composition 81% silicon dioxide; about 13% Boric oxide; & other oxide (Na & Al- non network forming oxide), Type I Most Highly Chemically resistant inert glass have high hydrolytic resistance due to the presence of. AZoM, viewed 02 May 2023, https://www.azom.com/article.aspx?ArticleID=20059. They are used as packaging material for parenteral products or powders for parenteral use ONLY WHERE there is suitable stability test data indicating that Type III glass is satisfactory. Think of it in this way, secondary packaging is used to protect the primary packaging, which is protecting the product. Although the active ingredient is the top priority, many other factors influence the choice of primary packaging, he says. Revolving drum test, MATERIALS USED FOR Type IIIsoda lime glass Seams CHLOROPRENE RUBBERS : In the case of medicines, the packaging is a very critical step to the product features, application, and shelf life. Disadvantages: These are sterilized by dry heat or steam If the products have been treated with sulfites, aluminum is the material they need. all ingredients go in and they get mixed commonly used for this purpose are aluminium ,tin plated Rubber closure with aluminum over cap used Holding for Bottles for tablets, syringes, and other pharmaceutical and medicinal products will likely continue to rely on glass for decades to come. The main aim of primary package is to protect the formulation from environmental, chemical, mechanical and/or other hazards. Packaging also refers to the process of design, evaluation, and production of packages. Typically glassine liners are two ply laminations use in two Finally, it is recyclable and can be reused without problems. It is outer package of secondary packaging & prevents damage to the products. This helps to: To put things bluntly, there is no one-size-fits-all approach when it comes to pharmaceutical packaging. Disclaimer: The views expressed here are those of the author expressed in their private capacity and do not necessarily represent the views of AZoM.com Limited T/A AZoNetwork the owner and operator of this website. capacities. Aesthetic appeal: Consumer convenience. formaldehyde (MF), Epoxy resins (epoxides), Polyurethanes (PURs) Extruded plastic tubes are widely used for products that are ,compliance , integrity and stability of the product . The medical field has been playing an important role in everyones life not only in human life but also in the life of other living species. Annealing Process, carried out either manual or automatic. is normalised in the lehr, where the whole container is raised to dull red heat Vials, glass tube with an end cap seal & movable plunger is early potassium, magnesium, zinc, barium, e.g. Listed below are the economic advantages of pharmaceutical packaging. seal. only be attained by destroying the seal . Neutral (Borosilicate glass) under positive pressure. Aluminium tubes offer significant savings in product shipping costs Primary packaging- is the material that first envelops the product Less weight than glass, Injection vials are obtained in either neutral or soda The choice of pharmaceutical packaging material is a critical part of a product development due to its relation with product stability. Plastic is light, its flexible, it can be used to produce packaging of all shapes and sizes, and its very difficult to break. Filtext is a cooperative of autonomous workers with a great human potential that, for more than 20 years, has as main objective to offer real solutions to companies in the territory that allow them to develop their work and allow us to diversify. It contains 75% silica, 15% sodium oxide, 10% calcium oxide, small amounts of aluminium oxide, magnesium oxide, and potassium oxide. It is very light and that will facilitate transportation. Disposable syringes This type of glass containers are not used for products that need to be autoclaved as it will increase erosion reaction rate of the glass container. Commonly used pharmaceutical packaging materials include glass bottle, plastic bottle, aluminum foil etc. or moist heat SVKMS NMIMS, Mumbai. oxide of potassium and sodium Slow decomposition takes place above 130 C. Type 2: surface treated soda-lime glass. AZoM. Compatibility with the dosage form 1 January 2018 Pages: 16. The paper used must often is a high density light weight paper Retrieved on May 02, 2023 from https://www.azom.com/article.aspx?ArticleID=20059. efficacious appearance. a sheet of over wrapping film, which forms the film around the The Advantages: Light, air and moisture resistant Stable at high and low temperature Non-toxic & odorless Disadvantages Easily dented and scratched Comparatively expensive PVC Foil Advantages: Inexpensive Light weight Ease of thermoforming Air proof Disadvantages: Poor heat stabile Poor barrier against moisture ingress PVDC Foil Advantages: improve the design If you are looking for high quality and safe packaging for your drugs, we are always here to help you out and make your product packaging more effective and safer for your consumers. Examples of thermoplastics include but are not limited to the five most economical plastics polyvinylchloride, polystyrene, polypropylenes, polyethylenes, and polyester. It is a material that will not jeopardize the contents purity, even when its outside surface becomes exposed to other products and chemicals. Selecting the right type of packaging material to use is, therefore, crucial, especially if it is in direct contact with the product. A proper choice of the vial itself can therefore be decisive for the success and the profitability of a freeze-drying cycle. These materials are commonly used in the pharmaceutical industry as closures for glass and/or plastic containers, small cases as one time used for methanol cones, protective. Therefore, glasss property of being highly non-reactive is incredibly beneficial to its use within pharmaceutical packaging. It is a fragile material. Polyvinylchloride(PVC),Polystyrene Polypropylene, Nylon(PA), We use cookies to enhance your experience. They are transparent. The global warming potential of aluminium blister packaging is 70% more than that of PVC blisters packaging. As glass is non-reactive, it is often chosen as the safest option. 1. 2. These medications are constantly under clinical trial material supply for improvements. It is chemically inert and possess high hydrolytic resistant due to the presence of boric oxide. The bottom portion of the cap is rolled around the bottle neck The primary packaging systemis the material that first envelops the product and holds it i.e., those package components and subcomponents that actually come in contact with the product, or those that may have a direct effect on the product shelf-life e.g., ampoules and vials, prefilled syringes, IV containers, blister packs, Bottles, and Sachet packaging etc. steel, stainless steel, tin and lead so it should be avoided. used. Large volume container. How will it be dispensed? Annealing Point: The sp. Infusion fluids, blood Therefore metal packaging has a low cost of storing, loading and shipping. It is mainly used to package jams, juices or liquids, baby foods and perfumes. form, Ex. Barrel, container, edge protector, test All rights reserved. The degree of attack is dependent on the degree of alkaline release under the influence of the attacking media. Disadvantages: 1. Tertiary packaging system is used for bulk handling and shipping e.g., barrel, container, edge protectors, etc. Pharmacist previous year question paper download. shock a bottle will withstand depends on its size, design and glass distribution. The COP contact surface also improves the stability of highly sensitive medicines, such as the new generation of biopharmaceutical active ingredients, and minimizes the interaction between the drug and the packaging., For specific requirements, Gerresheimer has developed the multi-layer Gx MultiShell Vial made from COP and a polyamide barrier layer, says Friis. Q. It can be manufactured by adapting a multitude of different forms. By continuing to browse this site you agree to our use of cookies. Glass Manufacturing Steps, just like Baking a cake i.e. It is used to store topical products and oral dosage forms, Glass containers are mainly used in packaging liquid preparations due to their rigidity and their superior protective qualities. Marks Here, we try to mention the advantages and disadvantages of commonly used pharmaceutical packaging materials -. This mixer mill from RETSCH is fast and easy to operate. This type of glass packaging is similar to type 2 glass, although it has not been treated and, therefore, does not have enhanced chemical resistance. It is chemically resistance to most medicinal products. This is done to remove. Who is it for and how will it be administered or taken? USES: Some std. of glass This may include: An optimised tertiary packaging solution should look to combine products as tightly and compact as possible, while using minimal materials and without causing strain or damage to products. Collapsible tubes used for packaging are constructed of metal, parts of the pharmaceutical formulation to be kept separate and mix Product Promotion:- Packaging is also used for 2. In 2011 alone, the U.S. pharmacy and drug store sales amounted to about 231.46 billion dollars. Dr. Anil Pethe The secondary packaging systemis outside the primary packaging and used to group primary packages together e.g., cartons, boxes, shipping containers, injection trays, etc. Type 4: general purpose soda-lime glass. You will find that the majority of over the counter medications and prescription medications come in a bottle. In the case of medicines, the packaging is not just part of the marketing mix but very critically related to the product features, application, and shelf life. Plastic is one of the most versatile substances in the world. . products requiring package integrity or environmental In UK legislations are similar to USA involving various acts etc. Genesis Institute of Pharmacy, Radhanagari. Disadvantages: A platform lead by pharmaceutical specialists to grow-up pharmaceutical professionals with scientific and technical knowledge. The package external to Primary package is known as secondary package. Our Duma tablet container, for example, is for solid active ingredients taken orally. One of the cons of blister packaging is that it can be difficult to open. What Are the Different Types of Pharmaceutical Packaging? Packaging, involves two basic considerations Scientists investigate the chance of potential reactions before deciding on the most appropriate packaging option. Leakage test Design provides a uniform wall section & avoid thick & thin areas. subsequently cut & shaped (after reheating) by separate process. It is necessary to emphasize that packaging maintains the purity and quality of the pharmaceutical products and protects them from all types of spoilage and manipulation so that a safe and. Gerresheimer also has expertise in making glass syringes. . To keep the drug safe packaging plays a very important role but the most critical aspect is the material used for packaging as the drugs should remain safe during the course of its shelf life and should not react with the material of the containers. protection. Thermal shock test, common instrument is the American Glass Research Not a crystalline solid, not a liquid. They are used for many different types of packs including: Rigid bottles which serve as packaging systems for solid dosage forms (tablets and capsules), Sterile plastic packaging systems for human blood and blood components, Plastic packaging systems for aqueous solutions, Infusion dry powder and metered-dose inhalers, Squeezable bottles for eye drops, ear drops and nasal sprays. releasing the residual strain in the glass Used for Acidic & Neutral or pH<7 buffered preparation. Advantages of plastic containers- Plastic containers are not breakable. shaped between mould walls & plunger. Packaging material is an important part of a pharmaceutical product. Demand for chip technology is both driving the industry as well as hindering it, with current chip shortages predicted to last for some time. wrapper Why not get in touch with our expert team today and find out how your packaging could be revolutionised. Thinner & more even wall control The transparent film makes it possible to identify a product quickly and to enhance its advertising impact at the POS. Urea formaldehyde (UF),Phenol formaldehyde ,Melamine Table 2 compares the most important parameters. Moore, Sarah. It's More Biodegradable Than Other Materials. thermoplastic resin and vacuum drawing the soften sheet of plastic Type II containers are made of commercial soda lime glass that Whether its any other product or medicine, packaging plays an important part in all. packaging: Film wrappers, Blister package, Strip package, There are exceptions to what weve mentioned above, and the rules are not set in stone - It all boils down to whats needed to best suit your product and business. General Composition of Glass? products such as adhesives, inks. This type of glass is even more chemically inert than borosilicate glass. The high melting point of glass is due to the presence of silica. gases, odors, moisture and microorganisms Freaks and malformations Several bottle packaging options include bar code printing for identification purposes, often used in the packaging of pharmaceuticals. Shrink wraps Interaction between the packaging and the contents only becomes a concern when problems are encountered. Do not sell or share my personal information. 3. Breakage risk can be avoided by adequate bottle The drawback of using plastic, rather than glass, is the possibility of plastic materials interacting with the product by means of transferring leachables. is then transferred into the mold to form specific shape of the Latex is inexpensive; it exhibits good abrasion resistance, and is an elastic mold rubber. Blister packs act as perfect sealing agents for microbes and provide stable and reliable solutions for pills. Coloured glass (amber glass and red coloured glass) can protect its content from ultraviolet rays and certain wavelengths. A sealing head is applied and the internal pressure This has proved cost-effective to produce and also less wasteful than other types of packaging, as it requires relatively little material. Advantages: Glass Defects, test It is opaque and impervious to gases and vapors. Materials for packaging: advantages and disadvantages. formulation by the packaging material are referred to as "Sorption". It is more chemically inert than the soda lime glass Although useful for some purposes, temperature sensitive medications are not very transportable. Well as we saw above there are being several ways to do pharmaceutical packaging, pharmaceutical packaging includes different types and materials so its essential to make sure that your medicines have been packed according to its physical and environmental requirements. For example, we have agreed with our competitor Nuova Ompi that we will use the same secondary packaging in the form of nests, trays, and tubs to package our Gx RTF vials-which is the well-known Ompi EZ-Fill packaging format. The pharmacist must ensure that all possible interactions between the contents and the packaging are recorded and assessed for risk, he explains. and then cooled slowly. and plasma. dimensions, bore, visual damage etc. Packaging also refers to the process of design, But there is a way to reap the rewards of aluminium foil, whilst reducing the . They are also shatter-proof and customizable, he explains. Usually, this type of glass is only used to create packaging for products intended for oral or topical use. Facilitating the use of product:- Packaging should be The packs are mainly made up of thermoformed plastics and manufactured with the lidding of aluminum foil or plastic that could be torn using hand.

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advantages and disadvantages of pharmaceutical packaging materials

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